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Passive InterModulation (PIM) in Cellular Networks describes the mathematical interference incurred when multiple desired communication signals result in a family of undesired signals and disturbances at high frequencies and power ratings - specifically in the ~20GHz and up to 200W ranges of operation, although also affecting lower (typically ~2GHz~/20W) regions. These undesired signals and disturbances interfere with desired signals resulting in losses and dropped transmissions. The problem is so significant that in 2012 Hughes Electronics embarked upon a new R&D programme aimed at isolating specific causes of PIM and creating a new breed of products that would significantly reduce its cause and effects.
Low-PIM-low-magnetics-connector-series -from-Hughes-Electronics
Hughes Electronics has looked beyond the high level, previously identified causes of PIM such as external interference, materials handling, installation and performance to identify contributing factors at a more granular level and have found that many causes of PIM are in effect introduced at the design and specification stages through use of less than ideal components designed in. We have investigated the sources of avoidable signal degradation and focussed on cost effective, legacy compatible solutions to these issues. The work has resulted in an influential White Paper and the creation of a breed of products that provide better mitigation strategies to resolve the identified issues and enable higher and more consistent 4G network performance.

Problems in the terrestrial copper segments of transmission channels proliferate where desired signals transit through one physical layer interface or connection point to another are the source of much avoidable noise. It is at this point that many distorted and harmonic signals are generated, significantly decreasing Signal to Noise Ratio (SNR). Poor intermateability and poorly matched impedance cause part of the desired signal to distort, reflect and create harmonic distortion.

These distortions, reflections and harmonic signals are almost inevitable given the design specifics of the connectors, baluns, jumper leads and exterior cross connects that are prolifically deployed in the field.

Problems identified:

  1. Contact resistances and insertion losses usually quoted by manufacturers using ideal and matched components in the laboratory do not meet the same criteria to those in the field. In-field connections from different suppliers are generally physically unmatched and introduce signal degradation and distortions at higher levels than suggested by the suppliers’ data sheets. Repairs or installations that require manual alterations and re-termination exacerbate the problem.
  2. Mating quality between different connector manufacturers’ parts is often rather variable, different dimensions may be seen between screening sleeve lengths, centre conductor diameters and lengths etc. that can cause major connectivity issues leading to significant PIM distortions or other signal quality issues.
  3. Screening re-susceptibility is also compromised by poor mutability, poor mating features and variability in assembled connector dimensions. Poor termination, cable bending close to the connector and poor assembly all add to the problems.
  4. Similarly, radiated emissions occur from the same issues identified in 3 above.
  5. Impedance matching is achieved generally by design, materials and balun connections with ferrite cores. Where multiple signal paths exist through oxide layers (to which all metals and ferrite cores are susceptible) or other defects, impedance is distorted by increased resistance, and if multiple series connections are made, this compromises the transmission line termination characteristics and causes reflections and/or generates harmonic distortion and causes SNR degradation.
  6. Within the connector both the screen and conductor must provide high integrity signal paths but often poor mutability in the field caused by connector design results in capacitive couplings and non-linear signals.
  7. Metal and thermoplastic are not the best suited to gas tight seals but incomplete sealing of connectors can cause both corrosion and short circuits/tracking across the dielectric and affect matching - creating signal reflections. Any extra signal paths or corrosion can lead to non-linearity causing PIM.
  8. Incorrect mating between “matched” system connectors may also give rise to higher series resistances, multiple signal paths, PIM distortion and depressed SNR.

What may work on the day of fitting easily degrades through corrosion, relaxation of connection forces or temperature cycling and ageing issues.

Hughes Electronics have have identified significant magnetic field effects within the bulk of metal connector bodies' metallic construction/plating, causing non-linearity and parallel paths in signal transmission through the connectors. There is also much variation in connector “form, fit & function” within the overall expected “standard” designs. Poorly designed Dielectric materials, particularly in exterior cables has been found to have a profound effect on impedance not stated by manufacturers. And ferrite cores in balun products have been found to either compromise signal integrity in the case of voltage baluns or increase noise in the case of current baluns.

Hughes research has focussed on cost effective, legacy compatible solutions to these issues, we have investigated the sources of avoidable signal degradation and are currently developing products that provide better mitigation strategies that will help resolve the identified issues to enable higher and more consistent 4G network performance.

Hughes product development includes:

  • Anti-PIM, low magnetics connector series with a special focus on preserving forward and return path signal integrity.
  • A non-ferrite based impedance matching balun series of connectors.
  • A family of exterior grade twisted pair cross connects with special focus on accurate impedance


See details of Hughes unique Waveway connector

View the White Paper